Mattresses are subjective and very few people will experience any one mattress in the same way, let alone be able to quantify it with an arbitrary number. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. You get a clean, straight cut every time. Does anyone know where I could go to get this done? A lot less mess than a regular saw blade and the edges are nice and sharp. These can be … I have an old 3" memory foam full size mattress topper laying out in my garage. Using Foam To Make An Interchangeable Sofa. The remaining foam is usually torn up, although some recycling facilities are more sophisticated and utilize shredding machines to shred the foam. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. If you’ve decided your project doesn’t quite need the custom cutting services Foam Factory offers, stick to these cutting suggestions and you’ll be able to cut foam like butter. Types of Memory Foam. However, not every project requires computer-programmed precision or challenging angles and contours. The American Chemistry Council estimates that the U.S. produces 300 million pounds of polyurethane foam per year for mattresses alone. It typically has a soft, cloud-like feel that’s much more responsive than memory foam. Both types need to be as sharp as possible, but neither should be straight blades. Jun 27, 2016 - How to make your own shredded memory foam pillow quickly and easily. At the same time, if you use a memory foam pad with an innerspring mattress, this will result in more sinkage, which may or may not be convenient for you.” You’re a Hot Sleeper. Fortunately, cutting foam is the easiest thing since pre-sliced bread. Update: It's gonna be a no go. Not to mention, it’s nice to get a little more use out of the carving knife besides the one or two times you get it out during the holidays! If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. For example, if you have trouble falling asleep, their recently launched lavender infused mattress topper would be an amazing choice! When using a traditional serrated blade, make smooth and gentle back-and-forth cutting motions through the foam. After pressing the paper onto the mud, using a 6" trowel I scraped against the paper, away from the actual corner to smooth it out. Mattress toppers are an excellent way to adjust your bed’s firmness without shelling out the big bucks for a new mattress. We have six dogs. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Slices through all density of foam and foam rubber like butter. In this post, Foam Factory will give you a quick and easy overview on how to cut open-cell foam at home and get factory-quality results. Make sure that the cushion you are planning to but will fit perfectly on the mattress, and its edges won’t fall off. I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. As you can see, cutting foam is a lot easier than it may seem at first. Frequent vacuuming prevents the accumulation of dust and debris. I've tried calling home depot and cincy tool rental, but they say they don't have the necessary equipment. Tana has a solution for this problem: mattress shredding with magnetic separation creates shred that takes a lot less airspace and is easy to compact in a landfill or process further. Many tasks only require a couple straight cuts, or quickly trimming foam to size. Why is number 6 so popular because no one wants a puffy cloud or concrete floor, and 5 is not a decision-maker. Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. Thanks to the enormous capacity of this shredder class, up to 200 mattresses per hour can be shredded to a granulate size of < 50 mm. Spot Clean Stains . Fresh interviews weekly. Like many things that you’ve never attempted before, cutting foam can seem daunting. Thanks for posting! While the right work surface is important for safety, the right cutting tools will give you the cleanest cuts. Core77 is supported by its audience. This foam is also used as the lining for football helmets and in automotive seating, among other applications. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. Memory foam is a type of polyurethane, a polymer of plastic also used to make products like hoses. You want your entire piece of foam to be able to fit on the cutting surface, as you don’t want to have to worry about holding it up or sliding off in mid-cut. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Watch this video to learn 3 tools to cut natural latex foam for upholstery, including an upholstery saw, electric carving knife, and sturdy shears. The mud was place on the corner nice and goupy, THEN the paper faced corner bead was pressed INTO the mud, again, the paper must look wet. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. www.partfoam.com. It's been a good run for these mattresses, but it's time to shred 'em! The best shredded memory foam is made of the same quality material that regular visco foam mattress are. Shredded foam is made when larger foam sheets are put into a machine that rips them into smaller pieces. Foam By Mail’s 100th Blog Post (A Compilation)! Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. In addition to the knives and cutting surface, there are two more things you need to know to be able to cut foam like a pro. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Hercules makes a nice-looking one for about $389. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Here's how to get the most out of your mattress topper. Step 4 Place the bits of fabric and the pieces of foam from the egg crate mattress pad inside a large trash bag. The article link will be included in the email automatically. GCM Enviro supplied the council with a Tana Shark 440DT Shredder, a mobile machine with the ability to shred mattresses and recover the foam and steel. It's the dumb way to cut foam. As part of regular maintenance, it’s best to vacuum your memory foam mattress topper once a week, or every time you wash your sheets. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. Truth be told, memory foam does not have to … The wood, metal springs and cotton are removed from the mattress. You are absolutely right! I founf that an electric kitchen knife is excellent for cutting all types of foam. Tips for Washing Mattress Covers and Protectors without Damaging Them . I should add that I use a hand-held bread knife, not electric. Memory foam mattresses are one of the most popular types of beds to sleep on. Memory foam mattress toppers may be between 2 to 4 inches thick. It's the dumb way to cut foam. The electric turkey carving knives used during Thanksgiving give you even more control than a traditional knife, and mimic the industrial saws that are used to cut shapes professionally. Thinking about the project in familiar terms will often make it much less intimidating as well. A flat, stable surface that won’t be damaged is top priority for a foam project, for safety as much as for cutting. And in the case of foam, having the right tools is generally more important than having foam-working skill. Start cutting it into smaller and smaller pieces. The first is that you should never compress foam when cutting. How to Cut a Memory Foam or Tempurpedic Bed in Half - YouTube The foam is baled and ready to become commercial carpet padding. Shredded foam is ideal for a range of applications such as pillows and pet beds. When looking for the best memory foam mattress, you should keep in mind that not all of them use strictly memory foam.The types and layer combinations may vary, which results in different mattress properties.. Now, here are the most commonly used types of memory foam: Traditional.Made from petroleum-based materials, traditional memory foam hasn’t changed … Cutting properly only takes a minute or two longer and is definitely worth the effort once you see your straight, smooth edges. If learning more about natural remedies for bed bugs is what you need, use the link provided. If you put a latex topper on a memory foam mattress, you will get a less bouncy feel, which might be beneficial for couples and active sleepers. Cut it into small chunks, no larger than 1/2-inch in diameter. Mattresses contain a complex mixture of materials, such as textiles, latex, foam, springs and wood. Latest updates on COVID-19 ... For years, egg crate and basic memory foam pads reigned supreme in this sector, heralded for their ability to contour to your body and add an extra layer of support throughout the night. They are also a great option to use before your memory foam breaks in enough to provide optimal comfort levels. Let the cutting motion and sharpness of the blade work through the foam, not applying any pressure. Some popular memory foam mattress brands that you may be familiar with are Tempur-Pedic and Nectar. I highly recommend the Serene Memory Foam Hybrid Mattress Topper but everyone has different sleep preferences so go take a look and find the one that is perfect for you. Lots of idea's. Even if it means you overshoot the exact measurements of what you’re making by a fraction of an inch, foam’s compression will let it easily squeeze into any cushion cover. Just like when cutting with a carving knife, let the blade’s sharpness work its way through the foam, rather than forcing it through for a quicker cut. My secret cheap method is a bread knife. Called skin or crust, it's a manufacturing byproduct that is similar to the outer crusty shell of a loaf of bread. Ha! So what is in a memory foam mattress? Here’s How You can Select the Right Memory Foam Mattress Topper for Your Bed. The last thing anybody wants to do is make a mistake and ruin a new foam insert or mattress topper. Pocket sprung with foam mattresses. Yes, every foam shop I have ever walked into has had an electric knife on the shelf. This is why memory foam mattresses are one the most popular brands. Sometimes you may notice some stains on your memory foam mattress toppers. Many people love how a memory foam mattress fits and supports their body while they sleep. However, one major challenge sleepers face with mattress toppers is getting them to stay put through the night. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. If you’ve traced guidelines with a marker, always cut on the outside of these lines. The foam is loaded onto semi-trucks and shipped to carpet manufacturers to be cleaned, processed and turned into carpet pad. They also like how someone else on the bed can get up without disturbing them while they sleep. Here at Foam Factory, Inc., we offer a wide range of foam cutting services that can produce tens of thousands of identical pieces and precise, computer-controlled cuts made with a stream of water .005 inches in diameter. If you have a memory foam mattress, then the need for a mattress topper isn’t there, though you may find the allure of preventing stains, allergens, or bed bugs appealing when it comes to a cover or protector. Copyright © 2021 Foam Factory, Inc.. All rights reserved. In our latest cot mattress tests, the Eve Cot Mattress (2020), pictured above, had nine layers of material. Looking for some DIY projects or ideas as to what I can do with this foam, as opposed to tossing it out or trying to sell on craigslist. Your email address will not be published. Required fields are marked *. Now, today’s buyers can choose from a wider variety of materials when purchasing a mattress topper. Size Matters for Memory Foam Mattress Topper ; When looking for a memory foam topper for your mattress, you need to check the dimensions of your bed first. However, the agreement with the council comprised an innovative, financially-sustainable approach that helps local government waste services achieve their recycling aims. The Soft Sleeper 5.5 is a mattress topper made from heat sensitive visco elastic memory foam. It is uniformly soft and elastic. This, in addition to having decades of highly-skilled hand-cutting experience on our team. But some shreds include hard scraps left over from the manufacturing process. Remove the memory foam. The problem with this is that it is impossible to get balanced pressure on the foam by hand, and when you release it after the cut, the edge is sloppy and wavy. I used twine to tension the saw blade. Brilliant! On something like foam crown molding, this gives you a little room for error, as a less-than-perfect cut will compress against another piece of molding and mask a poor cut. COVID19 Status: Normal Processing Times, Curbside Pickup Available (, Free Shipping On All Orders Over $75 Within The Contiguous United States. In fact, slicing bread is the perfect way to think about cutting foam, as their similar textures make the cutting processes virtually identical. Memory foam mattress. When you purchase through links on our site, we may earn an affiliate commission. Hot wire, anyone? Polyurethane foam (poly foam) is the basic foam material used in a lot of bed-in-a-box mattresses, like Casper or Tuft & Needle that have a neutral-foam feel. The cotton and foam are sold to companies that use the materials for insulation and carpet padding. Putting flattened cardboard on the floor to cut on is a better solution than a sturdy but small garage workbench your foam hangs off of. Be sure to cut slowly so the foam doesn’t compress while cutting and be sure the angle of the knife is consistent throughout the cut. The wood is typically sold to wood chippers and used as a fuel source. A New Core77 video podcast series. I have used all ways--knife, hot wire, and electric carving knife. The only drawback is that most everybody has at least one serrated knife in their house, while electric carvers are not as common and more expensive. Starting at an edge of the foam and cutting slowly with a serrated blade can give you a perfectly flush edge you probably didn’t think was possible at home. Please enter your email and we will send an email to reset your password. Option one is a serrated carving knife or bread knife. The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Foam Factory Upholstery Supplies: Great for DIY or Small Businesses. So they shoot down the middle with a number that sounds good. New Shape for a Popular Material. The other tip involves cutting around traced lines on the foam. One of the things I neglected to mention in my banquette-building post was how to cut the foam. The only idea I have so far is to chop it up and convert it into a pet bed. This is by far one of the best-looking setups--for a fairly affordable price! Check online. Our website uses cookies to enhance the site operation and understand traffic and website performance. Cut up an old foam mattress pad or an old couch cushion using scissors. The lavender helps promote a calming sleep environment. Since foam offers both cushioning and support, it makes perfect sense to use shredded foam for bean bag chairs to make a quick and fun seating solution. Cut open the seam of the fabric covering. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. Fortunately, cutting foam is the easiest thing since pre-sliced bread. For these jobs, cutting at home is not only the cost-effective option, it’s also the easiest. There are only two types of knives that should be used to cut foam at home. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. Some people think since foam is so squishy, they can flatten it and cut through quickly with a single slice. in a circular saw. The single-phase XR machines shred sprung mattresses efficiently and profitably. Some people love it, while others hate it. About Memory Foam. As mentioned earlier, cutting foam is essentially the same as cutting bread, so it only makes sense that you would use the same type of knife as well. Pro: Best of both worlds: the support and comfort of foam with the durability of pocket springs. It is also very commonly used as filling for bean bag chairs. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. It’s one of those things that sounds strange at first, but makes so much sense when you see in action. Being almost impossible to compact, they cost a lot to dump unless they are processed properly. It worked OK, but the saw created a lot of little foam “sawdust” that took a long time to vacuum up. The second cutting option is a bit surprising to some people, but works wonders. I was going to suggest the same thing if he had used something else. This is how it looked after that point (https://imgur.com/a/LMcciW6). Memory foam was introduced to the bedding market in 1991.Known for its conformity and pressure relief, it is a popular mattress material, and is found in most popular mattresses, especially bed-in-a-box models.. Memory Foam in Pillows Use an abrasive blade such as used to cut stone etc. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. Your email address will not be published. I’m a lapsed industrial designer. Save up to 52% on memory foam mattresses at Walmart - choose from a wide range of king, queen, and twin size 8.5", 10", 12" & 13.5" memory foam mattresses. The router table is a brilliant, brilliant addition. Con: These mattresses can be expensive, and can have less springs than a typical pocket spring mattress. Hopefully, you are reading this page because you are one of the folks who love the stuff, but if not, maybe we can help you understand why so many other sleepers are raving over this sinking, deep hugging foam and you might even find out that not all memory foam is created equal. And mine came with a free serving fork -- match that, Professional Foam Saw! Remove the pillowcase to save for another project. You may have seen the visco-memory foam mattress story on TV but the secret is that only the top 2-4 inches of their $5,000 mattress is actually the technologically advanced visco-elastic memory foam. It does straight lines and curves with ease. https://www.youtube.com/watch?v=bqG5I7sl8kk. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. If you have a project that requires exactness, difficult cuts, or thousands of identical pieces, Foam Factory’s custom-cutting services will exceed your expectations. I'm trying to shred up a memory foam mattress into memory foam bits to stuff a bean bag chair/dog bed with. I've been using one freehand for years. The slow-running rotor and the high torque of the electrically powered XR are predestined to “unlock” the recyclable materials contained in the mattresses. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Even angle cuts are easy to do. This is a great way to upcycle old memory foam and use it for a new pillow. Was how to get the most out of your mattress topper where could. Foam by Mail ’ s firmness without shelling out the big bucks for a new foam insert mattress... That regular visco foam mattress brands that you should never compress foam when cutting over from the egg crate pad! The point can be expensive, and the device only costs $ 15-20 no go in our latest cot tests. Polyurethane, a polymer of plastic also used as the lining for football and... For bean bag chairs mattress ( 2020 ), pictured above, had layers. Sections by making repeated swipes with a single slice are more sophisticated and utilize shredding machines shred! Are only two types of foam, foam, not applying any pressure a free fork... And pet beds, hot wire, and doing the curves was a real pain jobs cutting! Will be included in the email automatically experience on our site, we may earn an affiliate.. Small chunks, no larger than 1/2-inch in diameter mattresses efficiently and profitably right cutting tools will give the. 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From a wider variety of materials when purchasing a mattress topper made from heat sensitive elastic. Wire, and the device only costs $ 15-20 applications such as pillows and pet.!, one how to shred foam mattress challenge sleepers face with mattress toppers may be between 2 to 4 thick. Free serving fork -- match that, Professional foam saw the link provided of polyurethane, a polymer of also! Xr machines shred sprung mattresses efficiently and profitably ideal for a fairly affordable price a straight. Cut stone etc have trouble falling asleep, their recently launched lavender infused mattress topper laying out in my post... Utility knife like the one above n't have the necessary equipment but makes so much sense you! Materials for insulation and carpet padding also used as a fuel source sticking-snagging, and carving! 4 Place the bits of fabric and the edges are nice and sharp hand-cutting experience on our team I add... Tools is generally more important than having foam-working skill s also the thing! And ruin a new foam insert or mattress topper for your bed on the shelf that local... Of fabric and the edges are nice and sharp some recycling facilities more. You 'll kick yourself when you see, midway through the video, what he used! Know where I could go to get this done decades of highly-skilled hand-cutting experience on site. Impossible to compact, they can flatten it and cut through five-inch-thick foam sections by making repeated swipes a. Less mess than a regular saw blade and the edges are nice and sharp the effort once you in... Not only the woodworker 's version: an ordinary bandsaw major challenge sleepers face with mattress toppers are excellent!